Remote controlĮmulsion Power provides a software for monitoring the production from a remote position. Besides the system can receive additional signals from external sources (for instance a level probe of an underground tank). In that case the PLC can suddenly interrupt the production and generate alarm signals (visual alarm, SMS to predetermined numbers).Įven if the machinery is conceived for stand alone operation, some of the signals can be derived to be integrated with the on-site already existing control systems (as for instance a DCS). The several signals from the measuring probes and instrumentation (or other safety devices as the high/low level probes) are constantly monitored by the PLC which can immediately identify a failure. Then the product quality is assured by PLC control system which, on the bases of the process parameters already optimized by the Emulsion Power technical team during the start-up operations, can produce Stable Emulsion/On-Demand Emulsion with a constant over time quality.Īlso eventual anomalies are managed by the system. The operator has to set the number of cycles (batch) to be produced. The PLC system manages the automatic operation mode and the signals to and from outer sources. Click here to visit the dedicated webpage. In any case the maintenance activity required to the operators is minimal.Įmulsion Power can also supply customized solutions which best fit any specific need of the client. For instance, the Stable Box can interact with the site control systems to control external tanks levels. There are also additional functionalities, provided on request, which can simplify further the production management. The production is automatically managed by the Stable Box and it will be sufficient to monitor the state of the process through the software provided with the blender, the tank levels and output batch data to easily manage the supplying of the products (additive and fuel), that is almost the only activity that operators should do periodically. These plants are very compact, all the equipment is installed inside a standard skid, easily moveable: once the connections to the storage tanks, to the electrical and the water grids and to a computer, it is easy to turn on the blender and produce, simply setting up the quantity needed.Įmulsion Power will help and support the client in each phase of the project of the installation site and successively, at the moment of the start up, in the personnel training.
The Stable Box blenders are turnkey provided, with the possibility of subscribe a full service contract which includes maintenance and technical services. The Stable Box design is carried out with the aim of obtaining the highest control of the material fluxes: in order to reach this goal, the more critical components, as for instance motor pumps and flowmeters, are selected with care. The choice of adopting a batch processing logic allows to increase the product’s quality keeping it constant over time. The phase timing and the products quantities optimization is carried out at the setting up of the blender in the production site, based on the client specific needs.
Every cycle is characterized by a predetermined series of phases, each of which is designed in detail to assure repeatability and quality of the final product. The production process is cyclic (batch processing). The two series of plants differ in some component selection and sizing, depending on the difference of the fuel to be processed, but they share the same design philosophy: high quality of the components and total monitoring and control of the process. Two typology of Stable Box exist: the Stable Box D and Stable Box H series, designed to produce stabilized emulsion with Diesel and HFO base fuel respectively. It is the result achievable with the Emulsion Power synergy of mechanics (Stable Box blenders) and chemistry (additives ACL Series). requires 4 months of stability for the stabilized emulsion for automotive, the Stable Emulsion overcome several months). We call it Stable Emulsion in order to emphasize that its main characteristic is the stability, higher than the minimum required by the law (in Italy the DM 20 Marzo 2000 e s.m.i. The blender series Stable Box is the new reference of this industry since these blenders allow to produce a W/O (water-in-oil) stabilized emulsion of excellent quality with both Diesel and HFO base fuels.